2026 ASEE Annual Conference & Exposition

A Modular, Extensible AI-Based PPE Compliance Framework for Engineering Technology Labs

Presented at Engineering Technology Division (ETD) Technical Session 5

Ensuring consistent compliance with personal protective equipment (PPE) requirements in engineering technology laboratories is a persistent instructional and safety challenge. In many laboratory settings, PPE enforcement relies primarily on instructor observation, which can be difficult to maintain when multiple students are engaged in hands-on activities. As class sizes grow and laboratory tasks become more complex, opportunities for missed or delayed safety interventions increase. This paper presents a modular, extensible, AI-based PPE compliance framework designed to augment instructor oversight in instructional laboratories without replacing human instruction. The proposed system integrates an Intel RealSense camera with lightweight computer vision models to automatically assess PPE compliance at the individual student level. The current implementation focuses on two critical PPE elements—face masks and safety glasses—selected because they are commonly required across manufacturing, mechatronics, robotics, and electromechanical laboratories. A face detection module first identifies individuals in the scene. Dedicated deep learning models are then applied to each detected face region to determine mask usage and the presence of safety glasses. The system operates in real-time on standard laboratory computers and provides immediate visual feedback, allowing students to correct unsafe conditions as they occur. While the present work emphasizes mask and eye protection, the framework is intentionally designed to support incremental expansion to additional PPE categories, gesture recognition, and depth-based safety zone monitoring. Experimental observations demonstrate reliable real-time performance under typical laboratory conditions while also identifying practical limitations related to lighting, viewing angle, and PPE appearance. These findings suggest that AI-assisted PPE monitoring can serve as a practical instructional aid for reinforcing safe practices in engineering technology education.

Authors
  1. Dr. Boshra Karimi Northern Kentucky University [biography]
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